The Bottle Packaging Machine (BPM) from Tension Packaging & Automation is a high-volume, fully automated system designed to streamline the packaging of prescription bottles and vials. By automating the process of scanning, printing, packing, and sealing, the BPM enables pharmacies to package one to four bottles per order into ready-to-ship polybags, significantly reducing manual labor and improving throughput.
The system is engineered for accuracy and workflow integration. A three-point verification process scans and matches each bottle, patient-specific documentation, and shipping label to ensure order accuracy. If discrepancies are detected, the system automatically rejects the order for technician review, preventing errors from reaching the patient. In addition, the BPM automates document printing, folding, and insertion, eliminating manual handling and creating a more consistent, streamlined fulfillment process.
Designed for flexibility, the BPM integrates with existing pharmacy systems and can be configured to fit various operational setups, including single bottle lines or conveyor-based workflows. This allows pharmacies to scale operations while maintaining control over quality and efficiency. By producing shipping-ready packages on demand, the system helps accelerate fulfillment timelines and improve overall operational performance.
Key Capabilities of the Bottle Packaging Machine:
- Automated scan, print, pack, and seal workflow
- Packaging of 1–4 bottles or vials per order
- Three-point barcode verification for accuracy
- Automatic document handling and insertion
- Error detection with automatic order rejection
- Seamless integration with pharmacy systems
