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Closing the Gap: When RFID and Pharmacy Automation Data Work Together

Closing the Gap: When RFID and Pharmacy Automation Data Work Together

By Sean Gilman

Hospital pharmacy teams manage medication inventory across a vast network, including central pharmacies, operating rooms, infusion centers, clinics, and satellite locations. During a supply disruption, inventory visibility gaps across these locations create real risk.

When responding to a medication shortage today, pharmacy teams typically start by checking automated dispensing cabinets and carousels to see what’s on hand. But that view has been missing a meaningful share of the total medication supply — everything that is tracked with RFID.

The problem with separation

Once a technology primarily used by retail giants, RFID has become a staple within healthcare in recent years as a scalable, low-cost way to track unit-level inventory. As of 2026, RFID utilization continues to climb, with 39% of healthcare facilities using RFID systems for medication management and an even greater percentage planning to implement it within the next 12 months.

Despite the increasing adoption of RFID, pharmacy automation data and RFID-tagged inventory data have historically been housed in separate systems. For pharmacy and supply chain teams, that separation creates real work. During a shortage or supply disruption, teams must manually cross-reference RFID inventory data with pharmacy automation data to understand the true supply, consuming hours that could be spent on other, higher-acuity work. If that step is skipped, however, it can create a false sense of urgency and lead to wasteful emergency purchases.

The case for data unification

Nearly 500 hospitals already track shortage-affected medication segments in their RFID systems, almost 4,000 segments in total. These facilities manage supply risk with temporary periodic automatic replenishment (PAR) levels and acceptable alternatives.

RFID is no longer limited to kit and tray management. It now supports active shortage response across the pharmacy enterprise.

Naturally, unifying RFID and pharmacy automation data only stands to strengthen existing shortage management workflows, and it changes three key things for a pharmacy team managing a disruption:

  1. Accuracy over estimation: When RFID inventory data — including total units, location-specific counts, and usage patterns — flows directly alongside automated dispensing cabinet data, teams have a consolidated picture of what’s available and where it’s located. Teams are less reliant on piecing together siloed data.
  2. Preventing false urgency: More informed usage rates and days-on-hand calculations provide important context and more complete information, reducing panic purchases.
  3. Expanding coverage: As RFID coverage extends into ambulatory surgery centers, infusion centers, consolidated service centers, and operating rooms, every new deployment expands the system-wide inventory picture available for shortage planning and response. This is particularly valuable for critical, high-value, and fast-moving medications that exist in those decentralized settings.

Beyond counting

The real value of integrating RFID with pharmacy automation data isn’t just knowing how much inventory exists; it’s understanding how fast it’s being used and how much buffer remains. When usage rates reflect system-wide consumption patterns rather than just automated cabinet activity, teams can make more informed decisions about when to act, what alternatives to pursue, where to reallocate supply, and whether emergency procurement is truly necessary.

As drug shortages rank as the top challenge impacting hospitals and health systems for the seventh straight year, pharmacy teams need tools that show the complete picture. Most pharmacies already track inventory with RFID and automation. The bigger question is whether those systems will keep running in isolation or start working together to support better decisions.

References

Bluesight. (2026). 12th Annual Hospital Pharmacy Operations Report.

Pharmacy Purchasing & Products. (2026). State of pharmacy automation: RFID.

Porter, M. (n.d.). KitCheck inventory data is now part of ShortageCheck: A complete picture for shortage management. Bluesight.

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Sean Gilman, PharmD, DPLA, BCCCP

Posted by: Sean Gilman, PharmD, DPLA, BCCCP

Sean Gilman, PharmD, DPLA, BCCCP, is a pharmacy technology and operations leader with a background in critical care and health system pharmacy operations. He brings expertise in regulatory compliance, medication safety, inventory optimization, and automation. Sean brings deep, hands-on knowledge of RFID-based medication tracking and management, from tag-level inventory visibility to system-wide deployment across health systems. Sean works with health systems to realize the value in pharmacy technology by improving inventory visibility, reducing medication waste, remaining audit-ready, and strengthening diversion programs.

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