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USP <797> <800> Sterile Compounding | Key Elements of a Compliant Environmental Sampling Plan

USP <797> <800> Sterile Compounding | Key Elements of a Compliant Environmental Sampling Plan

An Environmental Sampling Plan Confirms the Effectiveness of:

  • Personnel and Material Work Flows
  • Cleaning
  • Deviation and Corrective Actions
  • Engineering Controls
  • Personnel Training
  • Quality Assurance System

Typical Environmental Tests

  • Chemo Wipe Testing
  • Differential Pressure*
  • Non-Viable Air (total particulates) T
  • emperature/Relative Humidity*
  • Viable Air (no settle plates)
  • Viable Surface

*<797> Revision requires continuous monitoring devices

Keys to a Successful Sampling Plan

  • Robust policies and procedures that define sample interval, sample locations, acceptance criteria, data review and approval and trending
  • Dedicated and trained staff
  • Quality System is seamlessly integrated into operations
  • Microbial identification when over limits
  • Training and on-going assessments

Common Challenges for In-House Testing

  • Availability of equipment
  • Deviation investigation and corrective action
  • Documentation management
  • Evaluation of the effectiveness of cleaning/ disinfection agents and cleaning processes
  • Maintenance, calibration and repair
  • Plate inventory and management
  • Time

Common Causes for Excursions

  • Facility design and engineering controls
  • Flow of Materials and Personnel
    • Lines of demarcation
    • Ineffective gowning
    • Materials not wiped down
  • Incomplete training
  • Lack of on-going assessments

Quality Solutions

Quality Solutions News & Announcements

Founded in 2001 as a validation services provider, Quality Solutions has grown into a leading compliance and support partner for the biotech, healthcare, and pharmaceutical industries. With offices in Maryland and Utah, we execute projects both nationally and internationally, offering tailored, cost-effective solutions to meet FDA regulations, USP 797/USP 800 guidelines, and broader quality management needs. Our comprehensive services—including facility design, calibration, validation, and environmental certification—ensure seamless compliance and operational efficiency. With an integrated certification team and in-house lab, we deliver fast, reliable results, minimizing risks and costly delays. At Quality Solutions, we take a long-term partnership approach, acting as your insurance policy for maintaining compliance while maximizing the financial return on quality investments.

RXinsider Staff

Posted by: RXinsider Staff

RXinsider is a multimedia publishing and technology company offering print publications, digital platforms, events, and content creation services to the B2B pharmacy market.

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